polaris sportsman 400 clutch noise. Secondary clutches also available, call for availability - 218-829-6036. Find solutions to your polaris atv clutch noise question. As a bike of the age of yours, could have the belt worn to the point that it needs replaced. July 6, 2017 Webmaster Polaris Atv Repair Manual 11. This is just one of the solutions for you to be successful. Primary Clutch Spring by EPI Performance®. Is my clutch making a weird noise? It's also in neutral when I reving it up. It could just be the gear lube needs to be changed out, it could be contaminated or the wrong fluid was used if it was changed from OEM. It has a bore-stroke proportion of 87. East Lake Axle replacement for Primary clutch and puller Polaris Sportsman 335/400/500 1996-2014. Which Clutch Kit do I need? We design our clutch kits to match your style of riding! Sport Utility Kit Our most popular, best all around use kit. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a well-balanced design and high level of craftsmanship. Best selection and great deals for 1996 Polaris Sportsman 400 4x4 items. 2009 Polaris XP 850 Sportsman EPS 2012 Polaris XP 850 Sportsman Camo EPS so for the bering the wear items and the clutch kit i had like 400 in it rebuilding it. Polaris Sportsman 500 Repair Manual. After installing an OEM belt, the noise returned but only when the transmission is in neutral, which I assume, is the belt once again. Polaris All … Polaris sportsman 400 clutch noise [email protected] [email protected] If you are not founding for Polaris Sportsman 500 Bogs Down, simply look out our information Search: Polaris Sportsman 400 Clutch Noise. It does not make this noise when jacked up and wheels turning. Take it apart and clean it will be fine. Buy Primary Drive Clutch Compatible with Polaris Sportsman 500 Magnum 325 330 SCRAMBLER 400 500 etc,Replace # 1321976 1321476: Automotive - Amazon. Works on all years of Ski-Doo, Polaris and Arctic Cat 120 models. com: Customer reviews: East Lake Axle Primary drive. Mostly rode sport quads before. Discussion Starter · #1 · Oct 14, 2015. Bookmark File PDF Polaris Atv 500 Sportsman Wiring Diagram targeted toward the novice mechanic, but is also very valuable for the experienced mechanic. It has a 92 x 75 mm bore-stroke ratio and a 10:2 compression ratio. Best selection and great deals for 2012 Polaris Sportsman 400 H. marketplacePolaris sportsman 400 clutch noise [email protected] [email protected] If you are not founding for Polaris Sportsman 500 Bogs Down, simply look out our information Search: Polaris Sportsman 400 Clutch Noise. Step by step instructions on how to replace the drive belt on a 2001 Polaris sportsman 400. The noise sounded like it was coming from the trans. when i put it in gear(in drive) it makes a loud grinding noise!!!!. (wife) 2001 yamaha warrior 2000 yamaha beaR tracker 2000 honda crf 50. Shop online for OEM Driven Clutch /Ag/Ah parts that fit your 2005 Polaris SPORTSMAN 400 (A05MH42AB), search all our OEM Parts or call at 800-638-5822. 2005 sportsman noise in the rear area of the machine I have a 2005 Sportsman 700 EFI 1200 miles that has a growling - Polaris Polaris ATV question I just changed out the shifter of my 1996 Polaris Sportsman 4x4 400. Dalton Kits are the most complete kits, with all the components you need to get the maximum performance from your model. 2011 Polaris Sportsman 500 with almost 3000 miles started making a horrible noise and had trouble moving. SPORTSMAN 400 - A02CH42AB; Drive Clutch A02ch42aa; Check Availability. I also seems to be slow engaging - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. How to remove primary clutch on 400 HO Polaris Sportsman 2010. Buy OEM Parts for Polaris ATV 2004 Drive Clutch Diagram Chat Now My Garage. Inspect jet needle and needle jet for wear. Took the sled out today and was still making noise and vibrating -- seemed to get worse after it warmed up could even feel the vibration in the handle bars! I've put $400. I think this bike is due for a clutch kit. 2 New Polaris Sportsman Ranger 400 450 500 600 700 800 Ball Joints 421030. Vocational, Technical or Trade Scho. Could someone tell me why the drive clutch makes a rattling noise when idling. Duraclutch provides smoother starts, better engine braking and longer belt life. Not only that, but we have them all in-stock and ready to ship today. Hi Guys I have recently bought a 2012 ranger 500 efi. Get the latest reviews of 2012 Polaris ATVs from atv. Be the first to answer Oct 14, 2015 • Polaris 2004 Sportsman 400 0 answers I have a 2004 Polaris sportsman 400. Polaris 400 HO Sportsman Front or Rear Brake Pad Atv Parts MIX® Brake Pads Feature the Advanced Premium Ceramic® More Stopping Power Since 1988 Product Experts Available 1-800-768-6708. The centrifical clutch cover on my 1996 xplorer 400 4x4 has been vibrating alot lately an now the clutch housing inside has been rubbing the cover while idling. 2008 Polaris Sportsman 500 Efi / X2 / Touring / 500 H. Replace the old cvt spring and weights that are probably worn out. Search: Polaris Sportsman 500 Ticking Noise. 2020 Polaris SPORTSMAN XP 1000 HIGH LIFTER (A20SXM95AL/CAL) 2020 Polaris SPORTSMAN 850 PREMIUM TRAIL PACKAGE (A20SXZ85AF/AP/CAP) 2020 Polaris SPORTSMAN 1000 XP 48 TRAIL PACKAGE (A20SXZ95AG/CAG) 2019 Polaris Sportsman Parts. Ask for this Blast LT 4000 ES by stock number or make and model. When I started it up I noticed the infamous Polaris Sportsman ticking that comes from the front right of the engine. Click on the relevent tab to view your parts. I urge you to call Polaris directly at this number to voice your dissatisfaction about this issue. All first posters will have to wait to have their content reviewed and approved. We accept all major credit cards and Paypal. Brake Noise Troubleshooting Brake Pad Inspection Brake Pad Install, Rear Brake Pad Removal, Rear Ignition Key Switch For Polaris Sportsman 400 500 550 600 700 800 4010390 Price: $9. Getting a 2009 Polaris Sportsman 850 EFI XP in your garage will set you back $8,999 ($9,699 with EPS), while the 550 EFI XP starts at $7,499 ($8,199 with EPS). Polaris Premium 4 Synthetic Oil is specifically formulated for your 4-cycle engine. Search: Polaris Sportsman 400 Clutch Noise. 00 worth of new parts into this primary now! The only thing that has not been replaced yet is the pins that hold the arms into the clutch housing -- my dealer did not have. We recently (March) picked up our very first ATVs. PDF Polaris Sportsman 500 400 Repair Manual 2009. Comes with highly detailed illustrations and step by step instructions. Ticking Noise Polaris Sportsman 500. 2001 - Polaris Sportsman 400-500 DUSE and H. See the following video for more on why we recommend Polaris belts. You could do it yourself but you will need some specialty tools to disassemble it and replace a couple of bushings. 49 Learn More: 2005 Polaris Sportsman 330, 500 Primary Clutch Price: $85. WE HAVE DEVELOPED A CLUTCH KIT THAT REALLY WAKES THESE MACHINES UP. The structure and frame must be constructed of high-quality materials to hold up to the trail. POLARIS Sportsman 450 HO HO 2017-2020. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators. The item "Primary Drive Clutch fits Polaris Sportsman X2 500 / 700 1996-2013 1321976″ is in sale since Tuesday, October 27, 2020. The 450/500 motors are known to rattle at idle. Polaris Sportsman 500 clutch noise. Shop online for OEM Drive Clutch parts that fit your 2003 Polaris SPORTSMAN 400 (A03CH42AA/AB/AC), search all our OEM Parts or call at 800-638-5822. products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Resonance means vibration at fast rate. Polaris sportsman 850 clunk noise Polaris sportsman 850 clunk noise. If the whining is that loud you need to track it down and find out what it is. What the hell is makeing it do this. The Boss The six-wheeled Big Boss. Its not to loud and you can only hear it when at Idle. I have a 2013 King Quad 500 which developed a brutal clutch noise at idle, when I gave it power the noise went away. How To Inspect Your Polaris Cvt Clutch. For more on a proper break-in, listen to the Break In That Off-Road Vehicle episode of the Polaris Podcast. I can't get it to shift in reverse. Polaris Xplorer Rear Brake Pad Install 1995-2001 Refilling Your Hub Fluid/Oil and Last Thoughts and Nuggets About Assembly. This item is in the category "eBay Motors\Parts & Accessories\ATV, Side-by-Side & UTV Parts & Accessories\Other". to have the dealer check it, along with an oil leak (which was just an overfilled trans). This Official 2011 Polaris Sportsman 400 And Sportsman 500 And Hawkeye 2X4 Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for : While the cover of this book does not say it covers the Hawkeye 2X4 - Polaris Tech Support claims this is the manual for the Hawkeye 2X4. Spraying the brake discs and pads with CRC Brakeleen or its equivalent helps remove foreign material potentially stuck in the disc or pads. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a well-balanced. Primary Clutch Puller & Belt Change Removal Tool For Polaris RZR XP 1000 900 800. Online Library Polaris Sportsman 500 Ho Owners Manual Polaris Sportsman 500 HO, engine noise Polaris Sportsman 500 Comparison Overview of my 1998 Polaris Sportsman 500 sportsman 400. This was just for my ice fishing beater but really wanted to get rid of the rubbing noise. Hey Guys I just wanted to let all you Polaris Sportsman 500 HO owners know what I came across today while working on my bike. It's more than just a clutch - it's a full kit, often containing the primary and secondary, pullers and a belt. One of the first questions new Sportsman owners ask is, What size tires can I run? Without a-arm modifications to your ride, the largest tires you can safely run are 27 inches not very large for true mud riders! High Lifter Products Max Clearance Front Forward Arched Lower Control Arms for the Polaris Sportsman models gives you the clearance needed so you can run up to 31" tires!. Polaris Sportsman 400 HO 2008, Starter Rebuild Kit by Rick's Motorsport Electrics®. com/Sales/805/How-To-Inspect-Your-Polaris-CVT-Clutch?utm_source=Youtube&utm_medium=howtoinspect. My old Polaris Trail boss belt used to spin in neutral but when I pressed the rear foot brake pedal it'd stop. I have a couple of questions about a 1994 Sportsman 400 4×4 I recently purchased. That's not what many users found regarding this entry-level machine. Customarily, the first thing to do is clean your brake system components. machine: 2004 polaris sportsman 400 the problem i'm how to change the driven clutch bushings and shims. Spraying the brake discs and pads with CRC Brakeleen or its equivalent helps remove foreign material potentially. Get the clutch puller! Reviewed in the United States on December 24, 2019. When I try to start my Sportsman 400 Polaris, I here a clicking noise in the solenoid and it does not engage the starter. The clutch is on a splined shaft so a puller will not be necessary. Aftermarket Polaris Clutch Kits. So my question is what rpms should my clutch engage and i start moving? And my other thing is i have a rattling that sounds like a heat shield or spring but checked everything i can see and cant find it. Sounded like the starter was stuck engaging. hey i just bought a 2001 polaris scrambler 400 2x4 that runs. Sportsman 400 offroad vehicle pdf manual download. Considering the Polaris ATV is meant for off-road ruggedness, it should be built to last. Polaris Ranger Motorcycles For Sale in Jennings, fl: 1 Motorcycles Near You - Find Used Polaris Ranger Motorcycles on Cycle Trader. 2001 Polaris SPORTSMAN 400 (A01CH42AA) Drive Clutch. 2010 Ranger 400 1998 Polaris Magnum 450 1998 Polaris Magnum 450 1996 Polaris Sportsman 500 a carlise and may have taken a shim out of driven clutch 220 hours. To check the ramps inside the clutch, rotate the outer sheave clockwise while holding inner sheave stationary. East Lake Axle replacement for Primary drive clutch Polaris Sportsman 335/400 / 400L / 450/500 1993-2013. Polaris Sportsman 400 / 500 Repair Service Manual 2005 This workshop repair service manual PDF download for the 2005 Polaris Sportsman 400 / 500 has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. At idle there isn't enough torque to hold them to one side of the clutch so that they don't rattle. 29 Clutch Alignment Tool For Polaris Rzr Xp 1000 Xp 900 Turbo Sportsman 570 800 Price: $28. Polaris SPORTSMAN 400 - A02CH42AB Drive Clutch A02ch42aa Diagram. No more rubbing or awful noise. Check that the belt is riding in the center of the front clutch at idle and at a little above. British made from German mill rolled precision stainless steel. So I blew a drive belt last winter, artic cat was the only nearby atv place so I ended up getting a belt from them to get me going again. 2018 G-Deluxe, only has 14 hrs on it and they have been relatively easy 14 hrs. 00 an hour they had no idea what was wrong. Polaris Sportsman 500 Service Manual. Polaris ATV Forum - Page 38 - QUADCRAZY. The secondary clutch has 3 ramps that tend to wear, and this will wear the clutch out if not replaced right away. This applies to many other Polaris models. professionally …Polaris sportsman 400 clutch noise [email protected] Polaris sportsman 400 clutch noise Mar 20, 2015 · The following is a chart of potential carburetor problems and possible remedies. polaris sportsman 500 1999 owners manual free download xt14a-a2 xtreme battery 500cc 1996 to 2013 sportsman 500 h. Re: Slow Speed Clutch Noise Explained Here is my brainstorm ideal. The second Polaris was a sportsman 500 Cat 19 years of service for my 2001arctic top 10 best atv companies Select any 2016 Polaris model. The Hawkeye atvs use a roller type clutch which will make more noise than the sportsmans or other polaris atvs anyways, but the rollers are probably getting worn to the point they need replaced if it is a 2007. Worn slider buttons cause noise, poor shift reaction and potentially damage to your. Acces PDF Polaris Sportsman 500 Service Manual Clymer Polaris Sportsman 400, 450 & 500, 1996-2010 On board diagnostics. Polaris 2202166 Oil Change Kit 570 Rzr Ranger 900 800 700 600 570 Sportsman. You could try replacing the buttons. Starts fine but at idle it has quite a loud knocking noise coming from I think the top end which when you give it a few revs goes away an sound fine until it returns to idle. 4 months ago while 5 miles from our elk camp my 2007 sportsman 500 efi wouldnt start. ~REPLACEMENT PART: https://amzn. Access Free Polaris Sportsman 700 Repair Manual Polaris Sportsman 700 Repair Manual Sea-Doo Water Vehicles 1997-20 Complete coverage for your Honda Foreman 400 (1995 thru 2003), Foreman 450 (1998 thru 2004), and Rubicon 500 (2001 thru 2011) (Does not include Foreman 500 gearshift models): --Routine Maintenance and servicing --Tune-up procedures. My newer 2000 Polaris sportsman 500 rear foot brake pedal doesn't seem to affect the belt spinning in neutral. Discussion Starter · #1 · Feb 28, 2015. When I started it up I noticed the infamous Polaris Sportsman ticking that c. It's done this since the day I got it and as far as I can tell it's a very common thing with. At idle in neutral I can here some churning coming from the clutch. I wasn't sure if I would need the back side of the cover as well but decided. Tire and clutch upgrades; Repair Manual; 500 sportsman lift kit HELP!! sportsman 800 clutch kits; 2001 Sportsman 700 Twin problem running after let go of throttle; 335 4wd problem in reverse; 2008 Sportsman 400 HO Winching question; Looking for Service Manual; sportsman noise in pull rope assembly? HOT check engine and. Any suggestions what it could be. Our custom built clutch kits are the absolute best on the market! Proven winners in many race circuits all around the world. Find helpful customer reviews and review ratings for East Lake Axle Primary drive clutch compatible with Polaris Sportsman 335/400 / 400L / 450/500 1993-2013 at Amazon. My 500 Sportsman rattle is normal, my 450 is quieter than normal, and my brother has a 450 (180 hours now and not any louder) in the small frame Sportsman that is louder than normal and they all rattled from day one. Find many great new & used options and get the best deals for 1996 Polaris Sportsman 400 Clutch Air Inlet Top Dual Downtube Tube Duct 4P at the best online prices at eBay! Free shipping for many products!. We custom calibrate (spring and helix) the clutch for your model. Service Manual Original 2001 Polaris Sportsman 400-500 DUSE & H. Clutch breather tube wouldn't line up, and outer diameter of new replacement cover breather is an 1" smaller. clutch kit on a Polaris Sportsman 500 Page 6/44. A 400cc obviously requires a different spring and helix than a 800cc. I took the cover off an its not cracked an the belt will need to be replaced soon but still very useable. The noise could also be from other 2004 Polaris Sportsman 400 parts, such as the chain, axle, hub, disc, or wheel. Polaris part #5431936 (quantity of 6). Polaris Sportsman 400 (04-14) Polaris Sportsman 500 (02-13) HMF is currently experiencing unusually long lead times on all products due to increased demand and material availability. 2012 Polaris Sportsman 400-500 ATV's The service manual downloads for the above listed models describes the service procedures for the complete vehicle. Tags: 2004 2005 polaris atv sportsman 500 complete service repair workshop manual best pdf 290 pages download, 2005 polaris sportsman atv wiring diagram pdf, 2005 polaris sportsman 400 500 service. The service manual by Clymer is an authoritative piece of DIY literature and should provide you the confidence you need to get the job done and save money too. To remove the secondary clutch (rear clutch) remove the clutch cover and belt. The sound on the right is the starter dragging on start up. About 400 Sportsman Clutch Noise Polaris. have 01 Sportsman 400 , has rattling noise, sounds like valve adjustment idle, goes away when reving up. Fits the following Polaris Sportsman. I shut the atv off and then sounded like it was still trying to start slowly slow … read more. Order Help Polaris SPORTSMAN 400 - A04CH42AA-AE-AG Drive Clutch Diagram. This was my first Polaris XP1000. Duraclutch is available for the Polaris Ranger, RZR and General UTV's, as well as the Bobcat and Gravely brand UTVs. Polaris Sportsman ATV Starter Motor No Clutch Removal Required Polaris Sportsman pull starter repair How to Drain and Replace Hub Oil on a Polaris Sportsman 4x4 ATV Polaris Sportsman 500 HO Engine Noise - Revealed Pt. Replace your worn slider buttons with these from The Clutch Guys. I also seems to be slow engaging into My 2002. 00 There is a fuel pump only option for 400. Shop online for OEM Clutch Cover A01ch42aa parts that fit your 2001 Polaris SPORTSMAN 400 (A01CH42AC), search all our OEM Parts or call at (231)737-4542. View Cart Empty Cart Check Out. The guy I bought it from had rebuilt the top end, new piston and rings, new starter, battery, and temp sensor on the engine. About Sportsman Noise 500 Ticking Polaris. Polaris Sportsman 400 HO Variators & Components. Polaris Sportsman 400 Clutch Noise Hkcl Qualitadeiduemari It. After getting home I checked oil level and it was ok. Polaris sporstman issuewondering if anybody can help. If you own or ever had a Polaris XP 2014 + up, you probably have heard your front differential making weird noises or some bad vibrations - I know it happened on my 2015 Polaris XP1000. Download Ebook Polaris Sportsman 400 Ho Service Manual Polaris Sportsman 400 Ho Service Manual As recognized, adventure as skillfully as experience not quite lesson, amusement, as competently as concord can be gotten by just checking out a books polaris sportsman 400 ho service manual plus it is not directly done, you could allow even more in the region of this life, going on for the world. Dont no to much about how the clutches work. Polaris Xplorer 400 4x4 2 Stroke Service Manual Needed. I contributed this to a worn belt. 2015 Polaris Sportsman Touring XP drivetrain noise By warkcol, June 14, 2016 2015; 1999 Polaris xplorer 400 driven clutch adjustment COMMUNITY SECTIONS. Lots of people are constantly complaining about the slow speed squeal or high pitched whistle that goes away around. When I rev it up the noise quits. -1999 Polaris Sportsman 500 ATV -2006 AC Prowler 650XT (SOLD) -- updated bevel gears, updated oil pump driven gear, 4 wheel disc brakes, line lock E-brake, Papa Slap clutch, Xentec HID's, Dynatek CDI, Warn skid plates, Intellitronix gauges, 2010 intake/cvt duct work and dust shield, RZR seats, Bestop folding windshield, full cab kit, rear cage. The kit includes the armature, brush plate with brushes, bearing, bearing. Grinding noise while driving. Hello everyone, I finally purchased a grizzly 660, while actually two 2006 Grizzlys. -Polaris rear rack extender -Ricochet a-arm guards -Polaris fender bag -Koplin hand guards w/mirrors Owners, Service, and Parts Manuals Sep 14, 2012 2005 Polaris 500 H. 99 Learn More: 2011 Polaris Sportsman 500 Drive Clutch Price: $149. Install the tensioner body with a new gasket and tighten the bolts. Temporary removes mosquito noise. looked up the problem on internet, found many others. If they did ever shoot one the investigation process has been so stringent and stressful a lot of them have done the 3 S's. Get free help, tips & support from top experts on polaris atv clutch noise related issues. CALL POLARIS NOW 1-888-704-5290. Join QUADCRAZY ATV Forum today for FREE!We keep these forums clean and user friendly. Do you own an ATV or UTV? Join our Forum! Join QUADCRAZY ATV Forum today for FREE! We keep these forums clean and user friendly. DALTON QUALITY CLUTCH COMPONENTS FOR ATV'S. 2012 - 2014 Polaris Sportsman 400 500 ATV Service Manual 2013-2014 Polaris Ranger XP 900 2014 Ranger Crew 900 Side by Side Service Manual. Manual is searchable and indexed. For inspection of clutch components, please contact your Polaris dealer. It sounds - Answered by a verified Motorcycle Mechanic. when it starts the instrument cluster flashes and the machine shuts down. SAGE GREEN such as engine, drivetrain, dimensions, brakes, tires, wheels, payload capacity and cargo system. Shop online for OEM Drive Clutch parts that fit your 2001 Polaris SPORTSMAN 400 (A01CH42AA), search all our OEM Parts or call at (231)737-4542. 2014 Polaris Ranger 400 Side by Side Service Manual. Purchase an EPI Clutch Kit and The Clutch Guys will pre-install the components. has 145 hours,and there is some sort of rattling noise comining from the engine,seems to be on the right hand side,i can here it from cold start at idle and seems to get louder at higher revs espeacially riding if I hammer on it and a lot of people say that these bikes all have that noise and its normal howerever I really just want to know what it is!. Do not operate at full throttle or high speeds during the first 3 hours of use. Find specifications for the 2014 Polaris SPORTSMAN 400 H. anyone else have any advice? thank you!!. remove the clutch cover and belt. 2019 Polaris SPORTSMAN 450 HD 2x4 -A19SAA50D5. 2004 polaris sportsman 400 will not start, I have replaced CDI,PDM,Coil and swapped battery. Polaris Sportsman Sports Man 400 1996 96 Wiring Harness Loom Starter Relay Wires Price: $39. Didn't have time to send back had to make use. We sell the entire range of brake pads and brake discs from EBC Brakes for the POLARIS Sportsman 450 HO HO 2017-2020. Discussion Starter · #1 · Jun 8, 2010. Replace a Polaris Sportsman ATV Starter Motor No Clutch Removal Required Polaris Sportsman pull starter repair How to Drain and Replace Hub Oil on a Polaris Sportsman 4x4 ATV Polaris Sportsman 500 HO Engine Noise - Revealed Pt. My 2014 sportsman 570 has always made a clunking noise from the rear end when going slow and letting off the gas and slowing down or braking. replacement 2-year limited warranty against manufacturer defects. This makes the primary clutch one of the most important parts of your drivetrain, and it’s incredibly complex. Polaris Sportsman 400 450 500 600 700 X2 Ho Eps 4x4 Front Rear Wheel Bearings. At 1,400 miles maybe you should have the clutch gone through completely. Jump to Latest Follow 1 - 12 of 12 Posts Yamaha Rhino Accessories, Polaris RZR Accessories Hunterworks carries the most complete line of clutching products for Polaris RZR, Rangers and Yamaha as well as some Can AM. it barely walks when i turn it off and roll it, it makes the same grindi. This is what fixed it this is what Polaris should have done in the first place. These are mostly worn and/or damaged when pulling heavy loads. 2004 Polaris Sportsman 400: Sporting an older, Trail Boss/Magnum-style body and a slicker interior, the Polaris Sportsman 400 had been in circulation since. Also for: Sportsman 500, … Top Deals on Used cars for sale - Kijiji Autos Polaris sportsman H. Polaris had a great run with the Sportsman 400 High-Output (2008-2014), and it was a value-menu model in the last few years as Sportsman displacement grew to 850cc and then 1000cc. Primary Drive Clutch Compatible with Polaris Sportsman 500. Go to take the kids out for a ride in the yard today and I started the motor and Immediately Heard the noise coming from cover the clutch cover. I now can't get the linkage rods adjusted right. Related to the Ford Explorer repair manual (Part no. Use of any improper oils may cause serious engine damage. polaris atv 2007 polaaris sportsman 90 body removal POLARIS 2014 SPORTSMAN 570 EF SERVICE MANUAL Pdf …. Polaris ATV UTV secondary driven clutch assembly, Sportsman & Ranger 400, 500, 600, 700, 800 (all years) When you check out you will be prompted and asked for your exact year, make and model. it barely walks when i turn it off and roll it, it makes the same grinding noisealso the reverse dosnt work. Up for Sale is a NOS Polaris 06-11 Sportsrmans Hawkeye300/400 Drive Belt Secondary Clutch 3211164. com readers, as well as 2012 Polaris ATV prices, and specifications. 2012 Polaris Sportsman 400 H. I bought it brand new in late 2015 and was excited to go riding with my friend, Pat, with his 2015 Polaris XP1000. The noise does not seem to change when shifting from turf mode to two or four wheel drive. Polaris Sportsman 500 Ho Wiring Diagram How To install EPI clutch kit on a Polaris Sportsman 500 H. Find used Polaris Sportsman 550 EPS atvs and utility vehicles for sale near you. Engine: A Fuji four-stroke, liquid-cooled single-cylinder SOHC engine brings the quad to life. Checked chain, seems to good and tight. I recently purchased a 2010 800 XP and have put approx 6 hours on machine. it will start every time if I put a battery charger on it. He told me the 4 wheel drive didn't work but the front hubs were getting power. Updated: Slow Speed Clutch Noise Explained. Machine: 2004 Polaris Sportsman 400 The problem I'm having is . Recently bought a sportsman 500 ho efi. 52: Shop 121 x 15 Tracks: Polaris 550 IQ LXT. Polaris Sportsman 500 Repair Manual DOWNLOAD Must Watch Video For Polaris ATV Owners Polaris Sportsman front U-joints replacement Polaris Sportsman Magnum Big Boss 335 400 500 HO 4x4 6x6 Dead Speedometer Odometer Gauge Fix Repair How To install EPI clutch kit on a Polaris Sportsman 500 H. I put a new solenoid in the machine and charged up the battery and get the sam … read more. Clutch, oil pump, and pull crank are known rattles. shop all cvt clutch components! is my clutch making a weird noise? it's also in neutral when i reving it up. Fixing The Polaris RZR XP4 1000's Clutch Woes UTV Driver. I decided to pull the bike out today to start getting it ready for my trip up north next week. This is a rebuild kit made to repair the pull start mechanism in Polaris ATVs. My question is, somewhere (can't pinpoint it) underneath, front end/tranny. Read Book Polaris Sportsman 500 400 Repair Manual 2009 Manual Polaris Sportsman 400-500 Atv 1996-2003 repair manual download. Polaris Primary and Secondary Clutch Removal and Rebuild. POLARIS SPORTSMAN SERVICE MANUAL Pdf Download. It's the first thing your engine interacts with before that power actually moves you forward. From outside of clutch cover, insert removal tool Item 3 into cover bushing. Apr 11, 2011 - Indy Red 2011 Sportsman 500 H. ATV DRIVE CLUTCH fits Polaris 2004 2005 2006 Ranger 500 Sportsman 450 4 Wheelers by The ROP Shop. As they wear you will get excessive noise and slop in the clutch. The engine's displacement is 425 cubic centimeters (25. Dont no to much about how the clutches work . 2012 Polaris XP 850 Sportsman Camo EPS 2012 Polaris XP 850 Sportsman EPS Red 2010 Polaris 800 6x6 Green 2012 Polaris XP900 RZR RED 2012 Polaris 6x6 Green 2011 Can Am Commander XT1000. Discussion Starter · #1 · Feb 7, 2018. After taking the clutch cover off i noticed this noise was really loud. Polaris Sportsman 500 ATV noise question. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a well-balanced design and high level of craftsmanship Direct O. so for the bering the wear items and the clutch kit i had like 400 in it rebuilding it myself. This is what one confused Polaris Sportsman 500 owner wants to know and he turned to the ATV AnswerMan for help. EBOOK PDF 2005 Polaris Sportsman 500 Ho Wiring Diagram Changing Oil On Polaris Sportsman 500 HO. 00 Learn More: 2001-2005 2008-2014 Polaris Sportsman 400 Ho Oem Oil Change Kit 2877473 Price: $46. The old orginal cover was warped and caused rubbing. 400 Sportsman 4x4 2001-05 400 Trail Blazer 2x4 2003 400 Xplorer 4x4 1999-02. 50 inch DENALI ATV Snow Plow Kit - 2011-2018 Polaris Sportsman 400/450/500/570/800. to be slow engaging into gear at a very low speed. If a belt fails, always clean any debris from the PVT intake and outlet ducts and from the clutch, clutch covers, and engine compartments. Clicking noise by the clutch area. Another thing to check is if you have EBS (engine brake) on your bike, would be the one way bearing that is located between the sheaves on the primary clutch. Polaris Sportsman 500 400 Repair Manual 2009 Sportsman, Scrambler Driven Clutch Maintenance 2003 polaris sportsman 500ho cv boots Polaris Sportsman Magnum Big Boss 335 400 500 HO 4x4 6x6 Dead Speedometer Odometer Gauge Fix Repair Polaris Page 8/59. Online Library Polaris Scrambler 500 Clymer Manual \u0026 UTV Ignition Coils Polaris Sportsman Won't Start (90 300 400 500 600 700 800) Polaris Scrambler 500 , Power !!Polaris looses. If i manually pull the housing. Hi just bought a 05 polaris sportsman 400. Before the differential swap, Polaris had the dealer replace the gears in the differential to no avail. That I bought as doer upper for fishing. ClutchPart Discounter Apr 01, 2018 Polaris Sportsman 400 . Jump to Latest Follow 1 - 15 of 15 Posts. The stock flywheels are prone to failure, especially the magnets coming loose or breaking. Here is exactly what the reader asked the ATV AnswerMan, followed by his answer:. Today after riding for about an hour in mostly low range, up and down hilly terrain, I noticed when I accelerated I heard a knocking sound from the engine. Buy the best and latest polaris clutch on banggood. 95 Learn More: 2014 Polaris Sportsman 570 Frame Chassis 2412897. My 2015 Polaris Ranger 570 makes a grinding noise while driving. Joined 94 Sportsman 400 4x4- owned 18 years. the weights are rattling side to side in there thats why you hear a rattling noise. 450 Sportsman HO 2016-22 Polaris clutch kit. Once your first post is approved, you will no longer need to got. It sounds - Answered by a verified Motorcycle Mechanic Got a 2006 Polaris 450 sportsman I put it in reverse it goes but it's losing power took clutch cover off and the belt looks a little loose starts up fine but clicking in the clutch I have a 2003 polaris sportsman. I think they all do that for some reason?? cwlongshot Registered Joined Aug 16, 2010 4,063 Posts #9 · Sep 18, 2013. It has a pressurized dry-sump lubrication system and a single-pipe exhaust. Polaris Atv Xplorer 300 1997 Repair Service Manuals. Polaris Sportsman 400 HO 2012, Starter Motor by Fire Power®. Sportsman Polaris 400 4x4 two stroke warming up and idle :) tonelow5. 2005 Polaris Sportsman 500 Specs & Features. 11-14 Sportsman 550/850, Scrambler 850/1000 STM Tuner Secondary Fixed Sheave Assembly. One is a '98 Polaris 500 Sportsman. Replace your worn or damaged Polaris Primary clutch with a new stock unit. 4110194 Polaris Switch Ignition See Footnote Below 86. com/Sales/805/How-To-Inspect-Your-Polaris-CVT-Clutch?utm_source=Youtube&utm_medium=howtorebuild. 2019 Polaris SPORTSMAN 570 6X6 -A19S6E57B1. The intake from the clutch filter comes in right behind the primary and when everything starts warming up the plastic will expand a bit and rub the clutch. 95 Learn More: New Cdi Box Igniter For Polaris Sportsman 400 2004-2005 2009-2014, 500 2004-2008 Price: $12. 00 but that has not been confirmed, these prices are for the part only. Why the 16 and newer Polaris Vehicles have a slow speed noise!!! This does not affect Turbo RZR's or Ranger 900's built after 16, they don't have the same secondary clutch the rest do. Found the square pucks are doing some wearing on the one side of housing, I ordered out some new round one from Hunterworks today. Mar 17, 2014 · polaris sportsman 500 1999 owners manual free download xt14a-a2 xtreme battery 500cc 1996 to 2013 sportsman 500 h. Shoot, Shovel, and Shutup! There are now over 1500 wolves in western Montana, over 1100 in Idaho, over 400 in Wyoming, and almost 150 in Eastern Washington. Polaris Sportsman 400 4x4 1995, Primary Clutch Puller by EPI Performance®. View and Download Polaris Sportsman 400 service manual online. Carefully pull the gear shift selector cover and rod from the gear shift selector body. - 2017 Rzr 1000 1970 style graphics - 2014 Rzr 900xp Orange Madness sold - 2013 Sportsman 850xp Red aka Tow Pig If you are around the Western Pa area and are looking for people to ride with secondary sliders and the. The 1997 service manual provides information covering emissions for 1997 Ford Motor Company trucks. EPI Mudder Performance Clutch Kit for 2017+ Polaris 850 Sportsman/SP/PE WE437484. My husband came back from a ride last night, and from inside the house I heard this horrific sound! It's a 2008 4WD Polaris 400 Sportsman HO. Acces PDF Polaris Sportsman 500 400 Repair Manual 2009 Polaris Sportsman 500 400 Repair Manual 2009 Yeah, reviewing a books polaris sportsman 500 400 repair manual 2009 could grow your close links listings. M MATI Front Left Hand Brake Master Cylinder for Polaris Sportsman 335 500 Xplorer 300 400 500 Xpress 300 400 Diesel 455 Magnum 325 500 2050078. DOWNLOAD Polaris Sportsman Repair Manual 400 450 500 550 600 700 800 850 570. Fix it for good with our aftermarket flywheel that is a big improvement over the stock unit. ly/polaris-sportsman-850-clutch-rebuildLearn how to remove the primary and. having a problem when trying to shifting wont let me shift must turn off machine put it in N and turn back on and quickly force back into gear of my choice when i want to switch from d to r have the shut off and jam back into gear again after start. 1991 Polaris Sportsman 400 Not Charging Battery 1997 Polaris Sportman 500 Reverse Noise 1996 polaris xplorer 400 clutch cover. Posted by Rick on 12th Jun 2017. When I changed the drive belt, I noticed the belt was rubbing on the clutch cover next to the air outlet hose fitting. shims are needed when a new drive belt goes on. 2014 Sportsman 400 hard to shift - Polaris ATV Forum - QUADCRAZY. In the Sportsman 850 we use QSC's patented adjustable weights and custom calibrate them to your machine, it's…. but unfortunately the transmission is kinda messed up when i start it up it runs good. mp4 2005 Polaris Sportsman 500 HO, engine noise The Beast is Here. Clutches DO NOT come with weights and spring. i bought it becasue i thought its a good price for $400. Polaris Sportsman 400 HO 2013, D-Series™ Premium Brake Rotor by EBC®. 70 Learn More: 2012-2014 Polaris Sportsman 400 500 Hawkeye 400 Oem Front Box Cover Assy 2634165 Price: $244. The Polaris primary clutch is the first right at the beginning of your drivetrain. Replace them before it causes more damage. If you're looking for high-quality and affordable polaris clutch - you'll find the best polaris clutch at great prices on Joom - from 3 to 11 USD. Shop online for OEM Drive Clutch parts that fit your 2003 Polaris SPORTSMAN 400 (A03CH42AA/AB/AC), search all our OEM Parts or call at (740)589-3650. Making changes to the clutch that seem insignificant. 99 Learn More: Polaris 1995 Sportsman 400 4x4 Head Light 79-71 Price: $14. Then it will go away for a few seconds but if you Tap the throttle and come back to idle you will hear it again. has 145 hours,and there is some sort of rattling noise comining from the engine,seems to be on the right hand side,i can here it from cold start at idle and seems to get louder at higher revs espeacially riding if I hammer on it and a lot of people say that. 1996 Polaris Trail Boss 250 Service Repair Manual. They put a new prop shaft in it; the prop shaft. Exact replacement for Polaris part number 5431936 and 5439254. The noise seems to be worse when driving on a side hill with the drivers side on the down hill side. Large selection of parts for your 2002 Polaris Sportsman 400 4x4 ATV. Who knows how many have migrated back into Canada. 94 in3) and is delivered through a 34-mm Mikuni BST carburetor and coupled to a lubrication. Polaris Sportsman 400 2004, Clutch Primary Button Kit by EPI Performance®. It is best to have a reputable dealer replace these parts but if you need my assistance let me know I will be happy to help, Daniel. When I am crusing around 30-35 mph I sometimes get a high pitch whining noise from the clutch. Shop online for OEM Clutch Cover parts that fit your 2000 Polaris SPORTSMAN 335 (A00CH33AC), search all our OEM Parts or call at (920)788-0220. The belt keeps getting pressed between the clutch and it start. Posted by Rick on 12th Jun 2017 The kit I received was very good quality and had everything I needed to rebuild my clutch. The Polaris sportsman 500 engine has always been a noisy bike on start up. Ok all you ATV folks out there. Brand new aftermarket drive clutch for your Polaris Sportsman with EBS. Clutch issues and whining noise at low speeds. Install the seal flush with transmission housing. Starting System Testing Flow Chart. HECASA Clutch Cover Replacement for 1994-2003 Polaris 400 500 Sportsman Scrambler Replace for 5433542. Sportsman 700 Complete Primary Drive Clutch. 2001 Polaris Scrambler/Sportsman 50-90cc ATV's. Once your first post is approved, you will no longer need to got through an approval process. For 2015, Polaris scrapped the 455cc SOHC engine with 34mm Mikuni CV carburetor and replaced it with the 325cc ProStar DOHC EFI engine from the Sportsman Ace to. Service Manual Very detailed service manual with thousands of high quality images and diagrams. I think it's the clutch that does it but does anybody know a . How to Perform an Oil Change on a Polaris Sportsman ATV - 2003 Sportsman 500 H. About Ticking Noise Sportsman Polaris 500. If it starts with charger attached there is a current supply issue, get you battery tested, it may be good to start one motor but not another, they can be weird like that, Also check that your. a Polaris 400/500/700 Sportsman Polaris Sportsman Front Hub Disassembly and Rear Seal Removal. Buy East Lake Axle replacement for Primary drive clutch Polaris Sportsman 335/400 / 400L / 450/500 1993-2013: Clutches - Amazon. There is a loud clicking noise that mainly does it while in reverse. January 29, 2009 at 10:50 pm #1213360. As understood, deed does not suggest that you have astonishing points. Discussion Starter · #1 · Jul 18, 2011. I removed the old drive belt , the primary clutch halves came together and rollers and pins on the inside of the clutch fell out ??? It is Polaris 2010 Sportsman 400 H. About Sportsman Polaris Noise 400 Clutch. The band ad fix was a liquid rubber compound placed on the back of disk pads. The whining noise is caused by the fan that is cast into the primary clutch rubbing on the plastic housing of the clutch cover. DOT 4 brake fluid is a high quality brake fluid recommended for use in the hydraulic brake and clutch systems of all cars, commercial vehicles and motorcycles for which a glycol based DOT 3 or DOT 4 fluid is specified. 2015 POLARIS SPORTSMAN XP1000 POLARIS CAMO!! (mine) 2008 polaris scrambler 500h. About Ticking 500 Noise Sportsman Polaris. 2010 Ranger 400 1998 Polaris Magnum 450 1996 Polaris Sportsman 500 1998 Polaris Magnum 450 1996 Polaris Sportsman 500 mine started making that sound after about 80 hours i changed belt to a carlise and may have taken a shim out of driven clutch 220 hours no noise. 00 Learn More: 00 Polaris Sportsman 335 4x4 Hardware Set Nuts & Bolts Price: $37. Would dry to flexible rubber that would absorb the vibrations. If thats what it is I am surprised at this low mileage/hrs. These complete clutches have a host of features that make it a much better alternative to the expensive OEM clutches. This item: East Lake Axle replacement for Primary drive clutch Polaris Sportsman 335/400 / 400L / 450/500 1993-2013. Polaris 400 Sportsman HO making horrible knocking sound. bought a 2011 polaris ranger 400 h/o with 8 hrs on the machine. Polaris Sportsman 400 ATV 2004 Polaris Sportsman 500 ATV The best, most comprehensive repair, service, and technical manual on the Polaris brand of ATVs you will find on the internet. Shop All CVT Clutch Components!https://www. I could barely hear it with the cover on. It is a roller clutch and the ramps build up with belt dust and cause the jerkey engagement. There are a numerous amount of wear items that need to be inspected to prevent any further damage along the way. This could explain the popping. Find product safety announcements and recalls of Polaris brands like Indian Motorcycle, RZR, RANGER, ACE, GENERAL, GEM, Sportsman, Snowmobiles, . It sounds like the buttons that sit between the spider and clutch are worn. took it to polaris dealer, at $70. 1996 Polaris Sportsman 400 4x4 Primary Clutch Drive Converter 1321632. My polaris 400 sportsman misses like it has a rev limiter when you are going the whole time we changed the clutch - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. Engine The 2004 Polaris Sportsman 400 is brought to life with a four-stroke single-cylinder, liquid-cooled single-cylinder engine. Trying to figure the problem with my 500 sportsman polaris. Tvent 7082101 Air Filter 7080595 5811633 Replacement for Polaris Sportsman 400 500 550 570 600 700 800 850 ATV Parts (Pack of 2). :rocker: Unfortunately one has a weird bearing like . Cvt Air Guide Outer Clutch Cover, SAUTVS CVT Variator Clutch Housing Outer Clutch Drive Belt Cover for Polaris Sportsman 400 (1994) 500 (1996-1999) Accessories (1PCS, Replace #5433542) 3. This makes the primary clutch one of the most important parts of your drivetrain, and it's incredibly complex. Pulled the clutch cover off played with the primary clutch a little and found that but I guess is pretty common with the Sportsman line. POLARIS 2005 SPORTSMAN 500 SERVISE MANUAL Pdf Download Hello Polaris people! Total. Polaris recommends using Polaris belts, which are designed and tested specifically for Polaris Off-Road Vehicles. In early days of disk brakes they had the same problem. It might pay you to check the belt that connects the two clutches. 2000 Polaris Sportsman 500 Clutch Noise/ Slipping. Here is a picture gallery about polaris sportsman 500 parts diagram complete with the description of the image, please find the image you need. It’s the first thing your engine interacts with before that power actually moves you forward. clutch noise OK, Today I pulled the clutch cover, removed the secondary clutch and blew everything out, man was it dirty, no wonder it was making some weird sounds. com Todd Office phone: 601-771-0070. Ships from and sold by East Lake Axle. About Polaris Noise Clutch 400 Sportsman. clutch noise noise in rear growling. I just wanted to let all you Polaris Sportsman 500 HO owners know what I came across today while working on my bike. About Noise Sportsman Ticking 500 Polaris. Clutch Cover, Genuine OEM Part 5433542, Qty 1, Bearings. I have a 97 Polaris Sportsman 400l. Ordered this clutch/belt cover for my 99 Polaris Sportsman 500. My belt started squealing so load that it was hurting our ears. Buy OEM Parts for Polaris ATV 2004 Driven Clutch Diagram Chat Now My Garage. With regard to the noise, the Polaris primary clutch makes a whining noise that I find barely audible and it is due to the cooling fins that circulate air to keep the clutch cool. 3Polaris Sportsman 500 Ho Owners Summary of Contents for Polaris Sportsman 500 HO. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a well-balanced design and high level of Precise machining for accuracy Manufactured from the highest quality steel. This manual has or place driven clutch in the Clutch Compression Tool (PN 8700220). Dennis Kirk carries more 1996 Polaris Sportsman 400 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. There are 3 clutch button ramps in the rear driven clutch, when these wear a little or a lot, the ATV seems to pull better in low gear rather than high gear. THE SPORTSMAN 400 AND 450 ARE NICE LITTLE MACHINES BUT A LITTLE LOW ON POWER. DIY How to Troubleshoot \u0026 Repair a No Spark. Free shipping Free shipping Free shipping. 450 Sportsman HO 2016-22 450 Sportsman HO w/EPS 2017-22 Polaris clutch kit. About Polaris Noise 500 Sportsman Ticking. After its introduction, the four-wheeler was redesigned and was distinguished by a distinctive body, distinctive headlight, and instrument pods, as well as a more efficient transmission. Pulled valve cover, checked valve adjustment, was good. This chart is intended to be a helpful guide when troubleshooting your carburetor. Remove the bolt from secondary clutch and pull clutch off. My 2002 Polaris Sportsman 400 makes a popping noise in the rear end while moving. Polaris Sportsman 400 HO / Sportsman 400 HO South Edition 2014, Recoil Starter Assembly with Handle by SP1®. Polaris Sportsman Clutch Kit Installwww. i installed a new belt and cleaned up the clutches and it still dose it. The popping could be the rear differential clutch plates sticking and popping free. - EPI Mudder Performance Clutch Kit for 2017+ Polaris 850 Sportsman/SP/PE WE437484. A Mikuni BST40 carburetor delivers engine displacement (499 cm3). Polaris ATV/UTV Primary clutch rebuildEPIperformance. 2003 polaris sportsman 500ho cv boots Polaris Sportsman Magnum Big Boss 335 400 500 HO 4x4 6x6 Dead Speedometer Odometer Gauge Fix Repair Polaris Sportsman Won't Start (90 300 400 500 600 700 800) Clutch Problem Polaris looses spark at idle or won't idle and dies: THE FIX (runs great everywhere else) How to Test an ATV Solenoid! How to reset. Polaris Sportsman 400 Service Manual. this is a very expensive part only serviced with a complete tank at the cost of 800. Fits 2017-2020 Polaris 850 Sportsman/SP/Premium Ed. Browse answered Polaris Sportsman 850 XP questions, problems & issues. 1997 Polaris 300 Xpress W97CA28C Parts Amp HD Diagram. Abrasive stone seat re- conditioning equipment can also be used. Polaris Sportsman 400-500 Atv 1996-2003 Service Repair Manual English Service Manual, Wiring Diagram and. Warning: Polaris off-road vehicles can be hazardous to operate and are not intended for on-road use. Polaris Sportsman repair books are digitally delivered. Page 1 Pantone 426C Sportsman 500 HO Owner's. com FREE DELIVERY possible on eligible purchases. Runs fantastic- we've had them everywhere already and they run great and are very dependable. Polaris Sportsman 400 500 600 700 800 Primary Clutch. See parts and tools for your Polaris Sportsman 850 clutch rebuild here: http://bit. The recalled ATVs have "Polaris" printed on the front grill and "Sportsman 450," "Sportsman 570," "Sportsman 850," "Sportsman 1000" or "Scrambler 1000" printed on the side of the steering column. buttons wear out what is a cvt transmission? a continuously variable transmission utilizes a. Read honest and unbiased product reviews from our users. We have found 13 Pads and 6 Rotors. Order Help Polaris SPORTSMAN 400 - A04CH42AA-AE-AG Driven Clutch Diagram. i took off both clutches and they look good. Buy Primary Drive Clutch Compatible with Polaris Sportsman 500 Magnum 325 330 SCRAMBLER 400 500 etc,Replace # 1321976 1321476 from Walmart Canada. 0 out of 5 stars Fixed loud chatting noise runs great now. Polaris sportsman 400 clutch noise [email protected] [email protected] If you are not founding for Polaris Sportsman 500 Bogs Down, simply look out our information Search: Polaris Sportsman 400 Clutch Noise. 95 Learn More: Polaris Oil Change Kit Price: $39. Downloadable Polaris Sportsman all-terrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. 2022 Polaris Sportsman® 570, With 0 Available Now! Price: $9499. Polaris Sportsman 400 / 500 Ho & 6x6 Re-mapped Cdi Ignition Module Add Hp Price: $142. 2010 polaris sportsman 400 ho efi 4x4. Dennis Kirk carries more 2012 Polaris Sportsman 400 H. I'm really hopin it's not the rod, I just picked this up in trade for a 2005 polaris sportsman 800 with 26" AT's and 2 lift. Polaris Sportsman Magnum Big Boss 335 400 500 HO 4x4 6x6 Dead Speedometer Odometer Gauge Fix Repair Carburetor rebuild on a Polaris. 95 Complete new replacement flywheel for your Polaris Sportsman, Magnum, Ranger and Scrambler 500. turn key on, pod flashes off and on (mostly off) wont turn over, no head lights, makes clicking sound and noise from fuel pump. If not then shims can be added or removed from . All the while Polaris is telling me a noise is not a defect so there is nothing we can do! Finally, through persistence Polaris tells me to take it back to the dealer that they have one last thing they can try, I did. I have an 02 Sportsman 700, when I have it in gear at idle.